Manufacturing & Industry 4.0
Shop-floor dashboards, machine vision quality inspection, and predictive maintenance for connected factories.
TECHNOLOGY FOR MANUFACTURING & INDUSTRY 4.0
[ Overview ]
Manufacturers are under pressure to raise quality, reduce downtime and respond faster to demand. Much of the data needed to do this already exists in machines, sensors and ERP systems, yet it is rarely joined up in a form that supervisors and managers can act on.
Netstatic Solutions builds industrial software that connects the shop floor to decision makers. We deliver production dashboards, machine vision inspection, predictive maintenance models and integrations between PLCs, SCADA, MES and ERP, giving teams timely and trustworthy operational information.
We understand that factory software must be dependable and clear to use on the line. Our engineering considers network constraints, edge processing, safe rollout and security practices informed by standards such as IEC 62443 and ISO 27001, with minimal disruption to running production.
INDUSTRY CHALLENGES
[ The Problem ]
Unplanned machine downtime
Breakdowns halt production and disrupt schedules, and calendar-based maintenance either services equipment too early or misses developing faults.
Manual quality inspection
Human inspection is slow and inconsistent across shifts, so defects can reach customers while good parts are rejected.
Disconnected shop-floor data
Machine, MES and ERP data sits in separate systems, so managers rely on delayed manual reports to understand output and losses.
Legacy equipment
Older machines use varied protocols and lack connectivity, making data collection a custom integration challenge for every line.
WHAT WE BUILD
[ Our Approach ]
Machine vision quality control
Camera-based inspection using computer vision to detect surface defects, missing parts and dimensional deviations on the line, with images stored for traceability and review and documented clearly for your team.
Predictive maintenance models
Models trained on vibration, temperature and runtime signals that flag abnormal behaviour early, helping maintenance teams plan interventions before failures occur and documented clearly for your team.
Production and OEE dashboards
Live dashboards for output, downtime reasons, shift performance and OEE, designed for large displays and tablets so supervisors can respond during the shift and documented clearly for your team.
IoT and edge connectivity
Gateways and services that collect data from PLCs and sensors using protocols such as OPC UA and MQTT, with local buffering when connectivity drops and documented clearly for your team.
MES and ERP integration
Connectors that synchronise work orders, material consumption and completion data between the shop floor and ERP, reducing double entry and reporting delays and documented clearly for your team.
Desktop and tablet operator apps
Focused operator interfaces for work instructions, checklists and issue reporting, designed for gloves, glare and fast use at the workstation and documented clearly for your team.
USE CASES
[ In Practice ]
Automated defect detection
A components maker inspects every part with cameras and routes flagged items to a manual review station.
Motor health monitoring
A plant monitors vibration on critical motors and receives alerts when readings trend away from normal.
Real-time OEE visibility
A multi-line factory replaces paper logs with live availability, performance and quality views per machine.
Digital work instructions
An assembly unit gives operators step-by-step guided instructions with required checks and recorded sign-offs.
SERVICES WE APPLY
[ Services ]
COMMON QUESTIONS
[ FAQ ]
Can you connect our older machines?
How accurate is machine vision inspection?
Will this disrupt production during rollout?
Do you integrate with SAP or other ERP systems?
OTHER DOMAINS
[ Industries ]
Let's Build
Together.
Share your goals and we will design the right Manufacturing & Industry 4.0 solution with you.